SBS Auto-Balance System SBS AE Sensor System
By adopting a ring-shaped sender and the new low profile ring power balance head, the total thickness has been reduced to 36.7 mm. The combination of Exact Control and the application software IVIS allow for sophisticated contact detection.
ACCRETECH SBS DYNAMIC BALANCE SYSTEM
Accretech would like to introduce systems that meet a variety of needs, such as stabilizing the grinding accuracy required for grinders and shortening cycle time. Although parameters such as grinding wheel dimensions, shape, grit size, porosity and grade are important for high-speed grinding wheels to operate with high accuracy, it is also important to accurately and swiftly detect contact between the grinding wheel and the work-piece. Our automatic grinding wheel balancing and machine monitoring AE (Acoustic Emission) sensor systems solve typical customer problems such as “ It takes time to replace the grinding wheel, ” “ The reproducibility of grinding accuracy after wheel replacement is low, “ and “ I want to correctly detect gaps and crash conditions.”
Features
Low profile ring power balancer
The balancer is only 36.7 mm. We’ve achieved a far slimmer design compared to previous balancer designs.
The new slim model allows it to fit in narrow places where installation was previously difficult.
New Slim Model
By adopting a ring-shaped sender and the new low profile ring power balance head, the total thickness has been reduced to under 40 mm.
The new slim model allows it to fit in narrow places where installation was previously difficult.
We offer low profile ring power balancers with a built-in AE sensor.
Controller for AE sensor Exact Control +IVIS
Analysis can be performed using 7 types of strategy which examine factors such as time and integral values.
It has the functions such as sensitivity/frequency auto-adjust (LEARN) , and threshold auto-adjust (TEACH) .
It can be configured to detect signals like power consumption and torque through analog voltage.
The controller automatically saves waveform data, and data can be easily recalled.
Specifications
Category | Product code | Product name | Model | Remarks |
---|---|---|---|---|
Controller for non-contact balancer |
3730048 | CONTROL: N/C, AC INPUT, NO PROFIBUS | SB-5501-N | IP54 Splash-proof casing, display, No PROFIBUS, AC, 4 slots with 2.8m AC cable |
3730778 | CONTROL: N/C,24 V INPUT, NO PROFIBUS | SB-5521-N | IP54 Splash-proof casing, display, No PROFIBUS, DC, 4 slots with 1.8m DC cable |
|
3730830 | CONTROL: 3-SLOT DIN RAIL,NON-CONTACT | SB-5575-N | Non-waterproof casing (inside the panel), No display, PROFIBUS, DC, 3slots with 1.8 m DC cable |
|
AE card | 3730070 | CONTROL CARD: AEMS + RHS | SB-5522 | AEMS |
3730071 | CONTROL CARD: EXACT DRESS | SB-5523 | Exact Dress | |
3730072 | CONTROL CARD: EXACT CONTROL | SB-5560 | Exact Control | |
Vibration sensor | 3730375 | SENSOR: VIBRATION,(DIN/5 m) 3.5 m/11 ft | SB-1411 | 3.5 m |
3730014 | SENSOR: VIBRATION, (DIN/5 m) 6 m/20 ft | SB-1420 | 6 m | |
3730013 | SENSOR: VIBRATION, (DIN/5 m) 12 m/40 ft | SB-1440 | 12 m | |
Balancer cable for N type | 3730107 | CABLE: EXTENSION, SENDER (DIN/8 m-BAY/8F) 3.5 m/11 ft | SB-8711-H | 3.5 m |
3730090 | CABLE: EXTENSION, SENDER (DIN/8 m-BAY/8F) 6 m/20 ft | SB-8720-H | 6 m | |
3730893 | CABLE: EXTENSION, SENDER (DIN/8 m-BAY/8F) 12 m/40 ft | SB-8740-H | 12 m | |
AE sensor cable for non-contact type | 3730591 | CABLE: EXTENSION, AE (DIN/4 m-BAY/3F) 3.5 m/11 ft |
SB-4111-I | 3.5 m |
3730004 | CABLE: EXTENSION, AE (DIN/4 m-BAY/3F) 6 m/20 ft |
SB-4120-I | 6 m | |
3730607 | CABLE: EXTENSION, AE (DIN/4 m-BAY/3F) 12 m/40 ft |
SB-4140-I | 12 m | |
Low profile ring power balance head | 3731087 | EXTERNAL BALANCER 130 mm N/C | SB-1253-N | 1200 gcm |
3731088 | EXTERNAL BALANCER 130 mm N/C | SB-1703-N | 1700 gcm | |
3731089 | EXTERNAL BALANCER 130 mm N/C | SB-2503-N | 2500 gcm | |
3731090 | EXTERNAL BALANCER 130 mm N/C | SB-3003-N | 3000 gcm | |
3731099 | EXTERNAL BALANCER 114 mm N/C | SB-0333-N | 330 gcm | |
3731100 | EXTERNAL BALANCER 114 mm N/C | SB-0603-N | 600 gcm | |
3731101 | EXTERNAL BALANCER 114 mm N/C | SB-0953-N | 950 gcm | |
3731091 | EXTERNAL BALANCER 130 mm N/C w/AE | SB-1253-G | 1200 gcm | |
3731092 | EXTERNAL BALANCER 130 mm N/C w/AE | SB-1703-G | 1700 gcm | |
3731093 | EXTERNAL BALANCER 130 mm N/C w/AE | SB-2503-G | 2500 gcm | |
3731094 | EXTERNAL BALANCER 130 mm N/C w/AE | SB-3003-G | 3000 gcm | |
3731103 | EXTERNAL BALANCER 114 mm N/C w/AE | SB-0333-G | 330 gcm | |
3731104 | EXTERNAL BALANCER 114 mm N/C w/AE | SB-0603-G | 600 gcm | |
3731105 | EXTERNAL BALANCER 114 mm N/C w/AE | SB-0953-G | 950 gcm | |
Sender (Balancer + AE) |
3731095 | N/C SENDER 130 mm | RP-4203-H | Ring shaped |
3731102 | N/C SENDER 114 mm | RP-4103-H | Ring shaped | |
3731086 | N/C SENDER 130 mm w/AE | RP-4203-I | Ring shaped | |
3731106 | N/C SENDER 114 mm w/AE | RP-4103-I | Ring shaped | |
I/O cable (for balancer, AE1000, AEMS, Exact Dress) |
3730097 | CABLE: CNC INTERFACE (DB25/M-WIRE) 3.5 m/11 ft | SB-2411-L | 3.5 m |
3730045 | CABLE: CNC INTERFACE (DB25/M-WIRE) 6 m/20 ft | SB-2420-L | 6 m | |
3730046 | CABLE: CNC INTERFACE (DB25/M-WIRE) 12 m/40 ft | SB-2440-L | 12 m | |
Extension cable for vibration sensor | 3730396 | CABLE: EXTENSION, VIB. (DIN/5 m-DIN/5F) 3.5 m/11 ft | SB-1611 | 3.5 m |
3730029 | CABLE: EXTENSION, VIB. (DIN/5 m-DIN/5F) 6 m/20 ft | SB-1620 | 6 m | |
3730402 | CABLE: EXTENSION, VIB. (DIN/5 m-DIN/5F) 12 m/40 ft | SB-1640 | 12 m | |
I/O conversion adaptor for Exact Control | 3731070 | CNC ADAPTER: I/O CABLE FOR EXACT CONTROL | CA-2400 | ー |
Extension cable for balancer cable N type | 3730064 | CABLE: EXTENSION, SENDER (DIN/8 m-DIN/8F) 3.5 m/11 ft | SB-8711 | 3.5 m |
3730065 | CABLE: EXTENSION, SENDER (DIN/8 m-DIN/8F) 6 m/20 ft | SB-8720 | 6 m | |
3730066 | CABLE: EXTENSION, SENDER (DIN/8 m-DIN/8F) 12 m/40 ft | SB-8740 | 12 m | |
Extension cable for AE sensor (for fixed type bolt-on, for non-contact AE sensor cable) | 3730067 | CABLE: EXTENSION, AE (DIN/4 m-DIN/4F) 3.5 m/11 ft | SB-4111 | 3.5 m |
3730068 | CABLE: EXTENSION, AE (DIN/4 m-DIN/4F) 6 m/20 ft | SB-4120 | 6 m | |
3730069 | CABLE: EXTENSION, AE (DIN/4 m-DIN/4F) 12 m/40 ft | SB-4140 | 12 m |
Example of combination
[Want to balance the grinding wheel easily]
SB-5501-N + Vibration sensor 6 m + Balancer cable 6 m + Low profile ring power balance head 600 gcm + Sender
[Want overall machine monitoring based on more sophisticated judgment conditions, while achieving balancing]
SB-5501-N + SB-5560 + Vibration sensor 6 m + Balancer cable 6 m + AE non-contact sensor cable 6 m + Low profile ring power balance head 600 gcm (with AE) + Sender(with AE) + I/O cable 6 m + I/O conversion adaptor for Exact Control
Non-contact balancer system with built in AE sensor